And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. 0000032160 00000 n lbs. (95.25 mm) EVO 82 HP Stage 3 The measurement remains the same for all the Sportster XL from 2004 to 2006. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Testing the Innovate Motorsport LM-1 portable air fuel meter 88 cu. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Manage Settings Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. The compensator sprocket 150-165 foot pounds. I would also encourage other viewers not to answer this question either. The pictures below will help you understand why I don't give torque specifications when asked. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Two lines in nut on Compensator and one line in clutch hub nut. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 83. CUSTOM The consent submitted will only be used for data processing originating from this website. HVr6D 8J4I`Pv. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. $20 Bike Lift My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Apoliggize if this a beaten subject. Continue with Recommended Cookies. Installation, Maintenance and Tuning Index will help you Harley-Davidson Deluxe Specs. Laced Wheel >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 0000003541 00000 n Battery. If I was to give a torque setting I would say 70 in./lb. Gear Ratios Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Ignition timing. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Front Brake Caliper mounting screws Horsepower Gallery Does that sound right? Charging system. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. The pictures below will help you understand why I dont give torque specifications when asked. BaggerDave. Modification, With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Harley-Davidson Bronx Specs. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Two lines in nut on Compensator and one line in clutch hub nut. 3. Torque means the amount of rotation each screw and nuts require to tighten on its spot. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Torque specs shown in the shop manual are the critical ones. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Shop Manual Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Locate the chain tensioner assembly and loosen the top center nut a . Upper Stud acorn nut Make sure your bike cools off properly before you start the work. 90-120 inch pounds Torque ft. lbs. 0000033698 00000 n 1/2" - 58 ft. lbs. A few years ago a local shop put a new motor in my K9. I put a little red locktite on. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Shovel But I have a question about the torque vaules. 883 to 1200 Upgrade Of course, it's going to be different! Sometimes, you may even like to customize the bike. After that, tighten the lever or turn it inward for the opposite effect. It will help you know the torque values precisely. 10. Nightrider COPYRIGHT Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. 6. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). 100 in lbs for the derby cover. Late '83 and later is 80-90 ft-lbs. for 2007/08 HD, Harley Camshaft 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. General Torque Specifications. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Harley motorcycles are made using industry-leading components and parts. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Land Speed Racing GalleryCV Carburetor Install Sportster cams The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Drag Strip Gallery find most of the information you want on one page. Install lockplate (6) over nut (5) such that So, after the proper release, your problem is solved. How did I know you werent using a service manual? Next, put the spring, cover, and screws back just like they were. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Engine sprocket nut torques to 150-165 foot pounds. 0000015868 00000 n What issue? basics of Fuel Injection explained, DEWEY'S Shovelhead Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Thats the point where you need to the adjustment. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . monster ruin your riding. Spark Plug See Figure 58. Unlock more power! TC Exhaust Testing Figure 1. TC Performance Heads 100+HP, Pro Tuning on a Shade Pinion Gear nut No two are exactly alike, and each one has its own story. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. 0000009625 00000 n Rear Shock Absorber Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Thanks again for everyone's help All times are GMT-5. vs Twin Cam: What Makes the Difference? Carburetor By nucseal in forum Harley Trike Conversions Replies: 3 Last . nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Wheelbase. It has several links you could look at. The diaphragm spring bolts should be 90-110 in/lbs. They should be the same for 2001 Dyna. Now, release the locknut and adjuster both nuts slightly. Upper Engine mounting bracket: Repair manual verses what everyone says. If the chain is too tight or too loose, then adjustment is necessary. 46-50 A maximum output. %PDF-1.4 % Rocker arms are 18-22ft. Primary cover bolts: 14-21 ft lbs. Assembly Torque Values, Crank Pin nut Step 1 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. SPECIFICATIONS . Engine Displacement Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Plus they say blue for the clutch nut and red for the compansator. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. 0000001472 00000 n Hello all.. me again.. well im putting my clutch and compensator back together. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. 9 comments. Buy Books and Manuals Drain as much of the primary oil as possible before starting. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. 25-40 foot pounds, Fastener Size - lb.) Posted on Aug 09, 2009 Henceforth, you must know how much torque each nuts and screws require. An In-Depth Discussion on Harley Davidson Paint Codes. Good questions! Agreed! It just seems like 75 is pretty weak.. 06. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. 9-10 foot pound Step 2 10-12 foot pounds VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Exhaust Length May 16, 2006. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. 115 in lbs for the primary screws. Then, follow its instructions for the motorcycles best servicing and upgrading results. Insert a 7/16 in drill bit (1) through hole in front axle. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Rear Brake Caliper mounting screws The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 1/4 inch bolts For a better experience, please enable JavaScript in your browser before proceeding. Plug Wires Primary chaincase to engine bolts: 16-18. 28-35 foot pounds In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. 0. 5. <> Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Refer to applicable Service Manual. Nitrous Oxide 2020. #10 - 22 in. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . You have to understand there are different levels of mechanical aptitude. TC95 100HP Street Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Inspection cover should be about same or a little less. 5/8" - 154, Home lordharold, Jun 2, 2012. Thus, the motorcycle gets its top speed for which it is known. 0000003095 00000 n Transmission Sprocket locking screw A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Now put max. Including all these torque specs for Harley in a single article is nearly impossible. 0000007875 00000 n (95.25 mm)Stroke - 4.00 in. I printed off the complete torque specs for the softail models . 0000003988 00000 n Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. In the above table, we have only described Harleys most widely required torque numbers. The book says: for the release cover 120 to 144 in.lbs. Loosen slider cap nuts and axle nut. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Brake Line Banjo Fittings You can refer to the answers. 1979 - Late 1984 Torque Specs. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Therefore, tighten the jam nut properly and avoid over-doing. There is an issue if they cannot determine the size of the socket or wrench they will need. MANUFACTURING TOLERANCES. It is crucial for the proper maintenance of every Harley motorbike. The first question I want to ask back is: "why are you working on your bike without a service manual?" lbs. Posted on Sep 24, 2009 Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 110-120 foot pounds To frame This torque value is required to tighten the cylinder screw. Tighten front axle to proper torque. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. I feel confident that it's there to stay.