vw t2 electric conversion kit vw t2 electric conversion kit

We now have a routing plan and are proceeding to assemble! When the plumbing is finalized, the rear pack will go into the car. And the company sells a ready-to-fit . Scopema RIB seat beds , VW T5 T6 rear and side windows . The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. It's on the opposite side of the blue steel panel that it is mounted. Most of the kits on this list are provided by an electric car garage in southern California, EV West. To do this quickly, we took measurements and printed off several sheets of the orthogonal views above, and begin sketching out scenarios. It had the windows removed, and in the back, it had a bit of yellow/green interior seating (no thanks). Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. This left us with the perfect T2. There is a bit more testing to confirm all battery protection is functioning as expected. At long last: For weeks I've been telling everyone I'll test drive it this weekend, only to be sidelined by one problem or another. Under the hood, the top image shows the stereo amplifier laying where the battery box bottom will be. Our focus then shifted to the front in preparation for receiving that battery pack. Some with connectors, some cut clean, and other mysteries. So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . The front seats are now in. Contact us now to get a quote and begin the conversion process. The delays to research and test options are sometimes disappointing but must be done. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. We logged into the BMS,reviewedthe data captured at the moment of the fault. This board has a combination of components that suit the gauge on this car. 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The new spring arrives Monday. The new rim will fit, but we need a narrower tire on it. With most of those parts missing, we're updating to an electric windshield washer fluid pump and reservoir. Is there a limit to what you can run on electric, weight and size-wise? Theres a growing desire to turn gas powered cars into electric cars. EVO 2.4 PRO. Click here to view more details about the P100D 6.3kWh coolant connectors in a separate blog post. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. So, as I said, road trips are how the best ideas come together, with my wife in the back keeping an eye on me. Copyright 2023 EV West Privacy Notice |Conditions of Use. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. What sets this apart is its range. Please slide to verify. I disagree with, but appreciate this observation. Driving down the A1 with my mum in the drivers seat and my wife in the back. Next, we'll train the wire looms into position and start making the high current series connections between modules. We've had concerns with the pressure required for the P100D Tesla modules not being good enough with typical pumps. How Do You Charge An Electric Car At Home? The 100-kilowatt. Based on a 1962 Type 2 11-window Microbus, had a 120-hp electric motor, as well as active air suspension designed by VW sibling brand Porsche. The Parallel Configuration of the BMS units is set up and operational. It was another month of bittersweet feelings for Italys car sales in November. Also, fuel lines and emissions parts, and tubing was removed. The starting cost of $70,100 requires you already have a Microbus. (If youve dabbled with conversions in the past, you know what I mean!) Theres no reason why we cant convert every single VW T2, is there!(?) Having the heater in the cabin (vs. under the hood) will allow it to recirculate the cabin air, heating more effectively. Innovative e-components from Volkswagen Group Components are under the bonnet we work with them to electrify historically important vehicles, in what is an emotional process. However, its not advised to drive at top speeds for too long as the range will quickly disappear. Can you see it? The electric version of the classic VW Microbus has been on the horizon, but. Also, more refinements to the wiring diagrams. There will be other cosmetic panels. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [VW Type 2] Price: $8,734.00 The EV West Air Cooled Volkswagen Type 2 Starter Kit is perfect for those looking for a professional fit and finish on the drive components, but are willing to build and install their own battery system. I like to compare this period to a story I once heard about the origins of Pixar. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. 4.3 4.3 out of 5 stars (126) $71.96 $ 71. We are already working together to prepare the platform for the Bus. Battery enclosures sold separately. When we began to route our Orion BMS cell tap wires, we discovered one module had a torn-off flex circuit (bottom right). Its PTC element was the wrong voltage, but everything else was identical. It suited us nicely but we never imagined we could ever own one. The new connectors for the special P100D Tesla modules arrived, and I have test-fit one on a P100D module. These tail-light grounding connections were previously corroded due to being buried under winter mud. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. The 12V heater fan wiring harness was completed, secured, and tested by operating the 3-speed switch on the dash. The tires are mounted on the new wheels with chrome valve stems and caps. You can explore eDub Trips and book here. Hot air will also be ported to the windshield defrost ports. In that process, I determined there are10+ EV-related low voltage fuses and at least 4 relays all in the engine compartment. First, some quick specs on the more common engines: Vanagon Engine Conversion Specs : Common . Thanksgiving week was short. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business he and I have been in conversation about this fascinating field of entrepreneurship. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. 2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. In addition to service work, he also began making parts by hand. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). More BMS testing is needed to verify the settings are working, but much of that is more easily done when we're driving. VW Bugs have been a popular platform for conversion to electric for decades. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. Copyright 2023 CleanTechnica. The charge inlet is installed in the stock fuel location. The frame is fully powder coated and comes with all fixings needed to assemble it. The eDub Platform. The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. Maybe this is what caught my interest as a conversion. These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. The BMS mount holes were drilled and revet-nuts inserted. The red button shown in the lower-right image will operate the pump. The airflow to all six ports is excellent. The stock spring works, but not with enough safe margin. For much of this maneuvering, there was less than a 1/4" of clearance between the body and the motor until the splined transmission shaft lined up with the splined hole in the motor coupler. All the best ideas do, in my opinion. The AC electric car conversion kit costs about a thousand dollars more than the DC, so not a lot of difference there. Keep an eye out for more articles coming your way from eDub, including coverage of our Porsche 911 conversion, our Golf Mk2, and our BMW 700. To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. It is time to get registration, license plates, and registration! We wanted to pay close attention to this because the battery location raised the center of gravity by about 18" from stock. We didn't make them, but it's always nice when big shiny parts arrive for a project. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. This is a good candidate for conversion.. . I've updated theP100D module coolant connector pagewith further details discovered this week. Racing is the soul of the auto industry. Upper left is a 1.5kW 6 element PTC unit. $5,899.00. With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. What's left of it. You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. I'm told it's coming, but In the meantime, we've been using one that we had on the shelf with the same outer dimensions, but a wrong pack voltage element. These images show the front box in position with the DC-DC converter, BMS, and main contactor with a high voltage fuse. The driving range of one full charge is about 124 miles. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. Find the right electric car conversion kit for your electric vehicle conversion project. The crate motor produces a claimed 450 kW, or 550 hp. Add To Boot. A bit of non-EV conversion effort is occasional restoration work. Living in the Byron Shire and running two successful businesses based on VW Kombis, he's regarded as one of the 'Kombi Kings' of the region. We are experimenting with a higher pressure pump. Next week we begin assembly of the modules into the boxes. The difficulty of the conversion depends on the car you choose, the power you aim to have, and the range that you want. I have been calling battery suppliers and posted on social media yesterday that we need 17 of these, plus 3 clamshell tops. As of today, I found new connectors for. Price: $8,734.00 Add to Cart Details VW Beetle Kit 1956-1977 HPEVS AC-50 Read more . The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. John Alba started over 30 years ago with automotive repairs when he bought his first VW beetle. It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. Another spot nearby was beginning to tear also, so it received the same treatment. Bugs change hands a lot and you can pick up a pretty good one for not that much. Retro fit, electronic, speed-sensitive, power-assisted steering system to fit for Late Baywindow vans made from 1974 - 79. Products - Any - Volkswagen Swingaxle ('61-'68 T1, '61-'67 Bus) Type 1 IRS ('69 & Later) 002 Bus ('68-'75 Type 2 IRS) In early February 2016, we had a visit from Matt, our mechanic. If you have the vehicle and the dream, we have a conversion pack to suit. The wiring cleaned up nicely as well. That went together as planned. It probably doesn't help that the steel of this car experienced a front-end collision and may have tweaked geometry. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [EVW-T2-KIT] Price: $21,098.64 The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. These beautiful steel boxes were already set to undergo any transformation. Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. The radiator, throttle, and possibly a pump or two have been included in the custom CAD design for the engine compartment floor plates. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. These have more cells in each of the same-sized modules. The shaping and fitting of nearly every vent, trim piece, and switch had to be persuaded into place. I cannot guarantee any of the prices or products listed below. But I should mention it comes with quite a few very promising specs. How hard would it be to convert a camper van to electric? I ask my mum. Having open space below it feels roomy. The battery cables in the car were cut to length and lugs crimped on. 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We originally looked for a camper van business for sale. It's about an hour from being installed and done, but it took much of a day to get the linkage and cable extension that would work. Hi, Shane! The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? However, you need to keep in mind that these larger engines will almost certainly require a major rebuild of your transaxle too. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. The two large flat panels got three folds each and were ready for test fitting. So lets begin at the beginning. Tear down to build up. (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. So we decided to bite the bullet and go all electric with van number 1. This image shows the motor controller/inverter in position. All fasteners are threaded rivet-nuts. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. The channel guides keep wiring organized and the small slots are for zip ties to secure the wiring. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. This article was created to allow the customer to follow the high-level build activity. Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. It cools to a zero clearance fit. Universal Electric Power Window Lift Roll Up Regulator Conversion Kit 2 Electric Windows Motors 2 Switches 3 Harness for 2 Door Pickup SUV Truck Van Car,Electric Window Lift Kit. The stock PCB precisely positioned the cell tap connectors (red) to minimize movement and stress on the connecting flex circuits (blue/orange) coming from the cells. . Complete Bay Window alternator conversion kits, voltage regulators, Volkswagen campervan split charge relays (for big stereo systems and other high-drain electrical accessories) and . This build retains the original clutch system, with a high torque clutch disc. I've created, for this topicand to give early warning to builders considering these modules. That kind of momentum cant just come to a sudden halt. The rear battery box is bolted together except for the side walls. of Options to build your perfect Campervan. So, Steve decided to back John, and Pixar was born. Just search eDub Services and youll find him. The Westfalia has been converted successfully to electric before. available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. No welding or floor work is required. The papers were signed and we had a van. Tesla Model S Lithium Ion Battery 18650 EV Module - 22.8 Volt, 5.3 kWh, Curtis Handheld AC Motor OEM Level Programmer 1313-4401, J1772 Inlet Mounting Plate for Charging Receptacle, J1772 32A Receptacle (Socket Only) Ver. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! Grumpy's Metal is proudly a US based automotive parts manufacturer, making parts for the classic VW bug and bus. Instead of door locks, the Type 20 uses facial . So, for me, a camper van would be perfect, but which one? It was scribed for the defrost porthole and cut (upper left), painted black, and bench tested with the 3D printed ductwork to confirm higher temp plastic isn't required (upper right). There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. This diagram isn't very legible in this article, but it provides an idea of how we've laid outcomponents to showlocations and wire routing over different sections of the car. The HV pack fuses first. What began way back in 1938 led to a worldwide craze with a total of 21 million Beetles built throughout the cars history. VW Bugs have been a popular platform for conversion to electric for decades. They started with a 1995 Vanagon and stripped the motor. Thankfully one tube was supplied with the car that we could use to verify dimensions. BMS cell taps and temperature wiring is underway. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. The space in the box is very constrained, making hose overlaps a pinch risk. Then a fast touch with a fine tip solder iron is all it took to wick a nice solder bridge across each tear. The upper right image shows the underside of the car with the coolant pump visible on the left. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. Amounts shown in italicised text are for items listed in currency other than Euros and are approximate conversions to Euros based upon Bloomberg's conversion rates. The least powerful offer around a twenty to thirty five mile range and a top speed of thirty-five to forty miles per hour, creating an electric car that's useful for . I'm also reaching out to a local traveling Tesla tech to check new part availability. Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. It will probably take longer than wed like, but as long as we dont give up, well get there. Potentially the cheapest Porsche candidate on this list is the 914. Intelligent Living and its content is protected by international copyright law. Otherwise the same external dimensions. All types have pros and cons. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. What sets this apart is its range. Updates to wiring diagram to reflect this build. If that is feasible, we reviewavailable motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. Something went wrong while submitting the form. The classic camper vans, VWs up until the late 1980s, were just as famous for breaking down as they were for their looks and charm. In the past, we have installed aftermarket PCBs (not pictured) sold for this purpose, but they would cost >$300 forthis 10 module pack and require more labor time to install because of connector issues of their own. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. Much like maxing out luggage capacity, and in the same locations. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. But it's close. Welcome to BUSARU. A second pump (different type) wasn't good enough either. There were the typical "current sensor polarity reversed" and other minor settings That needed adjusting, but nothing out of the ordinary. Skilled Craftsmen. All the components that are mounted to the box are wired. Four concept vans, a rebadged Dodge Grand Caravan, and an emissions scandal later, VW has finally revealed the reborn electric Bus, the 2024 Volkswagen ID Buzz. They are already planning to do conversions of other models as well. Its 12V wiring to the car is done and ready to plug it in on arrival. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. The 3D printed solution cost is $0.50 each, which eliminates the need for the black 10 pin connector and allows visual confirmation that connectors are properly seated without removing the fixture. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. We have built our conversions into 5 different packs to give prospects a clear expectation of what will be required. Van Clan's best hand picked campervan conversions. The bottom left and right images show the latest 3D model and printed part with connectors in place. ), and then run out of money. This kit comes with everything you need right down to the heat shrink tubing, and fuse holders.